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Ideas in Motion™

Smart Storage for Modern Operations

Today's distribution centers and manufacturing facilities face unprecedented challenges: rising real estate costs, labor shortages, SKU proliferation, and demand for faster order fulfillment. Automated Storage and Retrieval Systems (AS/RS) address these challenges by optimizing both horizontal and vertical space while dramatically improving picking efficiency and inventory management.

At FloStor, we design, implement, and support comprehensive AS/RS solutions that transform your storage and retrieval processes. Whether you're looking to store small parts or full pallets, our systems deliver the perfect balance of density, speed, and accessibility.

Our AS/RS Solutions

Vertical Lift Modules (VLMs)

Enclosed systems with vertically arranged trays that deliver selected items to ergonomically positioned work counters, optimizing floor space while improving picking efficiency.

  • Up to 85% floor space reduction compared to static shelving
  • Productivity increases of 200-400%
  • Ergonomic "goods-to-person" delivery at the golden zone
  • Integrated pick-to-light and inventory management
  • Ideal for small to medium parts storage

Vertical Carousels

Rotating shelf systems that operate on a paternoster principle, bringing stored items to the operator at an ergonomic height, eliminating bending, climbing, and searching.

  • Space-efficient design with high-density storage
  • Fast access times with minimal operator movement
  • Multi-level operation for mezzanines or multi-floor buildings
  • Simple operation with minimal training requirements
  • Cost-effective automation solution

Horizontal Carousels

High-density storage systems with rotating bins that move horizontally to deliver items to pickers, enabling batch picking from multiple carousels simultaneously.

  • Perfect for high-throughput picking operations
  • Batch picking capability across multiple workstations
  • Pick rates up to 550 lines per hour
  • Integrated with pick-to-light technology
  • Optimizes existing ceiling height for storage

Mini-Load AS/RS

Automated systems that store and retrieve containers, trays, or totes in high-density racking using cranes or shuttles, optimized for medium-sized loads.

  • High-density storage for containers and totes
  • Handles loads typically up to 100 lbs
  • Supports high throughput requirements
  • Multiple load handling options
  • Seamless integration with conveyor systems

Unit-Load AS/RS

Heavy-duty systems designed for pallet loads, leveraging tall storage structures with storage/retrieval machines operating in narrow aisles to maximize storage density.

  • High-bay storage up to 100+ feet
  • Handles full pallet loads
  • Climate-controlled options for freezer/cold storage
  • Advanced load handling capabilities
  • Ideal for high-volume manufacturing and distribution

Shuttle Systems

High-performance solutions with autonomous vehicles that travel within the racking structure to transport loads, separating horizontal and vertical movements for increased throughput.

  • Higher throughput than traditional AS/RS
  • Scalable with modular design
  • Multiple load handling configurations
  • Energy-efficient operation
  • Flexible implementation options

Key Benefits of AS/RS Implementation

Space Optimization

Reduce your storage footprint by 40-85% through efficient use of vertical space and high-density storage

Increased Throughput

Process more orders with fewer staff through automated picking and rapid access times

Inventory Accuracy

Achieve over 99.9% inventory accuracy with controlled storage and precise tracking

Ergonomic Improvements

Reduce worker strain and injuries by bringing goods to people at ergonomic heights

Labor Optimization

Reduce labor costs by 40-70% while improving employee productivity and satisfaction

Faster Order Processing

Cut order processing time by up to 65% with rapid access to stored items

Our Implementation Approach

1

Analysis & Discovery

We evaluate your current operations, inventory characteristics, throughput requirements, and future growth projections to determine the optimal AS/RS solution for your needs.

2

System Design

Our engineers develop a custom solution design, including equipment selection, facility layout, capacity planning, and throughput calculations.

3

Integration Planning

We plan seamless integration with your existing systems, including WMS/ERP connectivity, conveyor interfaces, and control system architecture.

4

Installation & Commissioning

Expert teams manage the physical installation, software configuration, and system commissioning with minimal disruption to your ongoing operations.

5

Training & Handover

Comprehensive training ensures your team is fully prepared to operate and maintain the new system with confidence and competence.

6

Ongoing Support

Our service team provides preventive maintenance, technical support, and system optimization to ensure your AS/RS continues delivering maximum value.

Real-World Results

Up to 85%

Floor space reduction

Up to 99.9%

Inventory accuracy

50-65%

Reduction in labor costs

200-300%

Improvement in pick rates

* Based on typical client implementations in automated storage environments

Ready to Transform Your Storage and Retrieval Operations?

Contact our AS/RS specialists to discuss how automated storage can optimize your operations.